Predictive Maintenance

AI Solutions for Industry

How It Works:

AI integrates real-time and historical data from IoT, SCADA, MES, and CMMS.

Predicts failures by detecting anomalies in equipment performance.

Filters and prioritizes alarms to focus on critical issues.

Reduces downtime through proactive maintenance.

Optimizes service schedules based on equipment condition.

Why It Matters:

Basic IoT data analysis lacks context and depth.

Combining sensor data with repair history and operational patterns enables accurate failure prediction.

Alarm filtering ensures efficient infrastructure management, avoiding alert overload.

Result: Fewer unexpected breakdowns, lower costs, and smoother operations.

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Predictive maintenance

What Is Predictive Maintenance?

Reactive:
Fixing equipment after it fails. Leads to unplanned downtime, high costs, and production delays.

Preventive:
Scheduled maintenance based on time or usage. Reduces some failures but often results in over-maintenance or missed issues.

Predictive:
Uses AI to monitor equipment in real-time, predict failures, and schedule maintenance only when necessary.

Advantages of Predictive Maintenance:

Minimizes downtime by addressing issues before they cause failures.

Lowers maintenance costs by eliminating unnecessary repairs.

Extends equipment lifespan through targeted, data-driven interventions.

Boosts operational efficiency by focusing resources on actual needs.

byteLAKE's COGNITIVE SERVICES

5 Key Areas of AI in Industry

Predictive Maintenance

Predict Equipment Failures
Prevent Unplanned Downtime
Filter and Prioritize Alarms

Integrates with: IoT, SCADA, MES, CMMS, and more.

Production Optimization

Minimize Waste
Maximize Efficiency
Support Data-Driven Decision-Making

Integrates with: IoT, MES, ERP, and more.

Quality
Control

Visual Inspection (Computer Vision)
Sound-Based Anomaly Detection
Advanced Data Analytics
Root Cause Analytics
Ensure Consistent Quality

Utilities Optimization

Predict Energy Demand (e.g., Heating)
Balance Renewable & Conventional Energy Sources
Optimize Trading Strategies
Reduce Energy Waste

AI Agents

ChatGPT-style Interaction with Industrial Systems
AI Assistant Trained on Your Company’s Data & Documents
Delivers Real-Time Insights & Automates Routine Tasks
Collaborates with Other Agents & Systems

AI Solutions for Industry